Drop-Stitch Cutting & Preparation
The Drop-Stitch material is cut to size and prepared for sidewall assembly.
Product
Inflatable Drop-Stitch Air Track
- CO-SA-70200
- Drop-Stitch
- Outdoor
An inflatable drop-stitch air track for gymnastics and training applications, available with custom dimensions, thickness, colors, branding, valves and packaging.
Product information
Reference specification and configuration
A reference specification is not a fixed specification: it describes the model as it is currently planned, and the specification of a delivered order is agreed per project.
Reference specification
- Size
- 200x100cm/ 250x100cm/ 300x100cm/customised size
Commercial parameters
- MOQ
- 500 pcs
- Lead time
- Usually 45-60 days, Peak season 60-90 days
- Packaging
- Carton Box
- Port of loading
- Shanghai / Qingdao
Key features
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Drop-Stitch Inflatable Construction
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Training / Gymnastics Surface
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Custom Length, Width & Thickness Options
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Custom Branding & Markings
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Portable Deflated Storage
Target markets
Global — serving OEM & ODM programs across North America, Europe, Australia, the Middle East, South America & Southeast Asia
Compliance standards
Meet different standards according to target market
Applications
Gymnastics; tumbling; training facilities; home fitness; private-label sports programs
Construction
Drop-Stitch Construction
The air chamber is a drop-stitch body: a reinforced PVC top and bottom fabric held apart by drop-stitch yarns, with a reinforced PVC sidewall bonded around the outside to close the chamber.
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Top Reinforced PVC Fabric
The surface the mat is used on.
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Drop-Stitch Yarns
The yarns that connect the top and bottom fabric and hold the mat's thickness.
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Bottom Reinforced PVC Fabric
The underside of the mat.
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Reinforced PVC Sidewall
The reinforced PVC strip bonded around the drop-stitch body.
Manufacturing
How We Make Air Tracks
The drop-stitch body is bonded to its sidewall, then the finished mat is inflated and inspected. These are the steps this construction runs.
Adhesive Application & Conditioning
Adhesive is applied to the reinforced PVC sidewall material and allowed to condition for approximately 4–5 minutes.
Hot-Air Bonding & Edge Sealing
Hot air and pressure are applied to achieve a consistent bond between the sidewall and Drop-Stitch body, followed by edge sealing to complete the construction.
100% Inflation Inspection
The finished mat is inflated and enters the 24-hour inspection process.
For the current 10 cm construction shown here, an 11.5 cm reinforced PVC sidewall strip is used.
Production option
Hot-Air Bonding Option
For suitable constructions, the main sidewall can be bonded using hot-air processing instead of the adhesive route, so much less adhesive is required in the main body construction.
Adhesive may still be required for selected accessories.
Higher production efficiency
Reduced adhesive use in the main body construction
Quality control
100% 24-Hour Inflation Inspection
Every finished inflatable gymnastics mat is inflated and held for 24 hours before it is approved for packing.
100% of Units Inspected
24-Hour Inflation Hold
Re-Inspection After Repair
The inspection checks
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Air leakage
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Bonding or opening issues
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Overall workmanship
A unit that needs repair is repaired and then goes through the inflation inspection again before it is approved.
OEM / ODM
OEM / ODM Customization
This model is produced to a programme, so the options below are agreed per project rather than fixed on the reference model.
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Size & Thickness
Available in multiple sizes and thicknesses, with customization based on project requirements.
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Colors
Colourways are agreed against your artwork or a reference sample.
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Graphics / Logo
Printing, markings and logo placement follow your artwork.
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Handles
Handle position and quantity are agreed per project.
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Valves
Valve type and position are confirmed per project.
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Pump
Electric pump or hand pump, selected per project.
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Accessories
Configured according to project requirements.
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Packaging
Carton box.
Final inspection
Final Inspection & Packing
Only units that pass the inspection are released for packing. They are deflated, folded and packed to the packaging requirement confirmed for the order.
Other models
Related models
Models from the same range, or the ones this record names as related.
CO-SA-70100
Drop-Stitch Inflatable SUP Board
A drop-stitch inflatable stand-up paddle board for private-label watersports programs, with customizable dimensions, shape, graphics, accessories and packaging.
Resources
Reading for buyers
First-party guides, case studies and compliance notes from the same team that would handle your project.
Guides & Insights · October 6, 2026
High-Frequency vs. Hot-Air Welding for Inflatable Products
Compare HF and hot-air welding for inflatable products, including seam construction, production efficiency, cost and commercial water park applications.
Quality Insights · September 28, 2026
Why Inflatable Products Leak: How Factories Control Leakage Before Mass Production
Learn why PVC inflatable products can leak and how manufacturers control material, welding, valves, slow leaks and air retention before mass production.
Guides & Insights · September 28, 2026
Does Thicker PVC Mean a Better Inflatable Product?
Does thicker PVC always mean a better inflatable product? Learn how a professional manufacturer evaluates PVC thickness together with product structure, HF welding, intended…
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Ask about Inflatable Drop-Stitch Air Track
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