A factory that only quotes against a finished drawing cannot price an idea.
Where the concept is a photograph, a hand sketch or a sentence, the conversation usually stops at “send us the drawing”.
Solution · New Product Development
A sketch, a reference product or a half-defined concept is enough to start. COMCO works out the size, film thickness and construction, samples it in-house, and carries it into volume production.
The Situation
The brief is rarely the problem. The gap between an idea and something that can be sampled, tested, quoted and produced is where a new line loses its season.
Where the concept is a photograph, a hand sketch or a sentence, the conversation usually stops at “send us the drawing”.
Seasonal products are bought against a date. A slow or expensive sampling loop can move a launch into the next year.
Structure, film thickness and configuration decide whether an approved sample can be repeated on a production line.
COMCO Response
The work starts before the drawing exists and continues until the approved sample can be repeated on a line.
Bring what you have: a hand sketch, a reference photograph, a competitor sample or a 3D model. Where the concept is still loose, our engineers propose the size, film thickness and configuration the product needs.
Sampling runs in a dedicated workshop: 6 graphic designers, 3 printing machines and 20+ hand sampling craftsmen. Simple inflatables turn around in 2–3 days; complex and drop-stitch constructions in 10–15 days.
Process in action
Sampling is done before tooling, so a change costs a sample rather than a production run.
01
Sketch, reference, CAD model, target market and the price the product has to sell at.
02
Size, film thickness, structure and configuration proposed by our engineering team.
03
A physical prototype built in the sampling workshop: 2–3 days simple, 10–15 days complex.
04
Revision rounds against your feedback until the sample is approved.
05
The approved sample released into volume, with film calendered in-house.
Real R&D Proof
The non-inflatable pool began as a problem rather than a drawing: a backyard pool in 2020 still needed a pump or a steel frame. Two years and 20–30 prototype revisions produced a quick-unfolding pool with a patented internal HDF core.
Where this leads
A new product is engineered and sampled inside these capabilities, and usually enters through one of the product families.
Development
Physical prototypes and pre-production samples for buyer approval.
Engineering
Engineering work on an existing product: problem analysis, improvement and cost & value engineering.
Frequently Asked Questions
What buyers ask first about this problem, and how COMCO answers it.
Yes. A sketch, a reference photograph or a sentence describing the product is enough for a first review. Where the concept is still loose we propose the size, film thickness and configuration the product needs, and tell you what a sample would cost to build.
Yes. Sampling comes before tooling: simple inflatables in 2–3 days, complex and drop-stitch constructions in 10–15 days. Nothing goes to volume until a physical sample has been approved.
The approved sample is released into production. Lead time depends on the product and the season — typically 45–60, 60–90 or 90–120 days — and starts once the sample and the packaging artwork are confirmed.
Start your development
Share a sketch, a reference product or a specification. Our engineering and sampling teams will come back with the next step.