Solution · New Product Development

Develop a New Product

A sketch, a reference product or a half-defined concept is enough to start. COMCO works out the size, film thickness and construction, samples it in-house, and carries it into volume production.

2–3 Days Standard inflatable sample 20+ Sampling craftsmen OEM & ODM Buyer drawings or ours
COMCO In-House Prototype & Sampling Workshop
COMCO In-House Prototype & Sampling Workshop

The Situation

Why a New Product Stalls

The brief is rarely the problem. The gap between an idea and something that can be sampled, tested, quoted and produced is where a new line loses its season.

01 / No Drawing

A factory that only quotes against a finished drawing cannot price an idea.

Where the concept is a photograph, a hand sketch or a sentence, the conversation usually stops at “send us the drawing”.

02 / The Sampling Loop

Every revision round costs days that the window does not have.

Seasonal products are bought against a date. A slow or expensive sampling loop can move a launch into the next year.

03 / Not Engineered

A concept that is not engineered becomes expensive, or fragile, at volume.

Structure, film thickness and configuration decide whether an approved sample can be repeated on a production line.

COMCO Response

From Direction to a Quotable Product

The work starts before the drawing exists and continues until the approved sample can be repeated on a line.

A sketch, a sample or a CAD model
Starting point

A sketch, a sample or a CAD model

Bring what you have: a hand sketch, a reference photograph, a competitor sample or a 3D model. Where the concept is still loose, our engineers propose the size, film thickness and configuration the product needs.

  • Concept read against a real construction
  • Size, film thickness and configuration proposed
  • Feasibility confirmed before tooling
Prototypes built on our own bench
In-house sampling

Prototypes built on our own bench

Sampling runs in a dedicated workshop: 6 graphic designers, 3 printing machines and 20+ hand sampling craftsmen. Simple inflatables turn around in 2–3 days; complex and drop-stitch constructions in 10–15 days.

  • 2–3 days for simple inflatables
  • 10–15 days for complex and drop-stitch
  • Revision rounds until the sample is approved

Process in action

From Brief to Volume

Sampling is done before tooling, so a change costs a sample rather than a production run.

  1. 01

    Brief

    Sketch, reference, CAD model, target market and the price the product has to sell at.

  2. 02

    Engineering

    Engineering

    Size, film thickness, structure and configuration proposed by our engineering team.

  3. 03

    Sample

    Sample

    A physical prototype built in the sampling workshop: 2–3 days simple, 10–15 days complex.

  4. 04

    Refinement

    Refinement

    Revision rounds against your feedback until the sample is approved.

  5. 05

    Production

    Production

    The approved sample released into volume, with film calendered in-house.

Real R&D Proof

We do not only make products. We rethink them.

The non-inflatable pool began as a problem rather than a drawing: a backyard pool in 2020 still needed a pump or a steel frame. Two years and 20–30 prototype revisions produced a quick-unfolding pool with a patented internal HDF core.

  • 2 Years R&D investment
  • 20–30 Prototypes refined
  • 4 Regions CN, US, EU, DE design patents
  • ~10 Sec Setup time
We do not only make products. We rethink them.

Where this leads

Related capabilities and products

A new product is engineered and sampled inside these capabilities, and usually enters through one of the product families.

02

Engineering

Product Engineering

Engineering work on an existing product: problem analysis, improvement and cost & value engineering.

Frequently Asked Questions

Develop a New Product FAQ

What buyers ask first about this problem, and how COMCO answers it.

Yes. A sketch, a reference photograph or a sentence describing the product is enough for a first review. Where the concept is still loose we propose the size, film thickness and configuration the product needs, and tell you what a sample would cost to build.

Yes. Sampling comes before tooling: simple inflatables in 2–3 days, complex and drop-stitch constructions in 10–15 days. Nothing goes to volume until a physical sample has been approved.

The approved sample is released into production. Lead time depends on the product and the season — typically 45–60, 60–90 or 90–120 days — and starts once the sample and the packaging artwork are confirmed.

Start your development

Send the idea, and we will tell you what it takes to build it.

Share a sketch, a reference product or a specification. Our engineering and sampling teams will come back with the next step.